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TOPAG Lasertechnik GmbH
Nieder-Ramstädter Str. 247
64285 Darmstadt
Telefon: +49 6151 4259 78
Telefax: +49 6151 4259 88 
E- mail: info [at] topag.de 

Atlantic IR - Serie

778
Atlantic IR - Serie, industrieller Hochleistungs-Pikosekundenlaser, DPSS

AtlanticIR

Die Laser der Atlantic IR Serie liefern eine Ausgangsleistung von bis zu 80W bei 1064nm. Das innovative Design ermöglicht eine exzellente Strahlqualität von M2<1,3 bei einer Energiestabilität (Std.Abw.) von <1%. Die kurze Pulsdauer von <13ps erlaubt eine Minimierung der thermischen Schäden am bearbeiteten Material. Durch die maximale Repetitionsrate von 1MHz wird eine industrielle Bearbeitung mit hohem Durchsatz gewährleistet.

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Bezeichnungen der Tabs

  • Beschreibung
  • Spezifikationen
  • Bilder
  • Anwendungsbeispiele
Tab 1

Features

  • Up to 80 W at 1064 nm output power
  • Up to 1 MHz repetition rate
  • Up to 200 µJ pulse energy
  • Short pulse duration of 10 ps
  • Excellent beam quality M2<1.3
  • Individual pulse control
  • Smart triggering for synchronous operation with polygon scanner
  • Compact, sealed and rugged design
  • PC control and remote control keypad
  • Low maintenance
  • Single-phase powering
  • No external cooling water

Applications

  • Drilling
  • Cutting
  • Patterning
  • Structuring
  • Ablation
  • Micromachining

 

The Atlantic series lasers have been designed as a versatile tool for a variety of industrial material processing applications. They are compact, OEM rugged, with up to 80 W output power at 1064 nm. Featuring short pulse duration, the Atlantic series lasers offer minimized thermal damage to the material. This is becoming increasingly important in a wide range of industries: photovoltaics, electronics, biomedicine and automotive.

The innovative design employing a fiber based oscillator ensures excellent output beam parameters: M2 < 1.3 with pulse energy fluctuations < 1 %. All optical components are placed in a sealed monolithic block which ensures a reliable 24/7 operation.

A high repetition rate of up to 1 MHz combined with low maintenance requirements establishes this laser as a good choice for industrial, high throughput material processing systems requiring speed and precision.

The optical components are installed in a robust, precisely machined monolithic aluminum block which can be used as a separate module for customized solutions. The system is sealed to provide a long term stable operation in manufacturing environments. Designed for robust, low maintenance operation, the Atlantic offers maximum reliability due to an optimized layout, PC controlled operation, a built-in self-diagnostics system and advanced status reporting. The superior beam quality facilitates focusing of the laser beam into the smallest spot size at various working distances and enables processing of practically any material.

The Atlantic series has been designed as a low-maintenance-costs solution. All replacement of consumables can be performed at user facilities by trained technicians.

 

 

 

 

 

Tab 2

Specifications1)

 Version
Atlantic IR-5Atlantic IR6HEAtlantic IR25Atlantic IR50Atlantic IR80
Wavelength 1064 nm
Repetition rate (PRR)2) 100 - 1000 kHz 30 kHz 200 - 1000 kHz 300 - 1000 kHz 400 - 1000 kHz
Max average output power3) 5 W 6 W 25 W 50 W 80 W
Pulse energy at lowest PRR3) 30 µJ 200 µJ 125 µJ 165 µJ 200 µJ
Pulse energy contrast > 100:1
Power fluctuations over 8 h after warm-up (Std. dev.) < 0.5 %4) < 1 %
Pulse energy stability (Std. dev.) < 1.0 %
Pulse duration (FWHM) 10 ± 3 ps
Polarization linear, vertical, 100:1
M2 < 1.3
Beam circularity (far field) > 0.85
Beam divergence (full angle) < 2 mrad < 1.0 mrad
Beam pointing stability (pk-to-pk)5) < 50 µRad
Beam diameter (1/e2) at 50 cm distance from laser aperture 1.4 ± 0.2 mm 1.8 ± 0.3 mm
Triggering mode internal/external
Pulse output control frequency divider (down to single shot), arbitrary pulse selection, power attenuation
Control interfaces keypad / USB
Operating requirements
Mains requirements 100...240 V AC, 5A, single phase 47...63 Hz
Max power consumption < 0.5 kW < 2.8 kW < 2.8 kW < 3.1 kW < 3.5 kW
Operating ambient temperature 18 - 27 °C
Operating temperature stability within the operating temperature band < ± 2 °C
Relative humidity 10-80 % (non-condensing)
Air contamination level ISO 9 (room air) or better
Physical characteristics
Cooling air water
Laser head size (W x H x L) 372 x 158 x 423 mm 364 x 190 x 720 mm
Power supply unit size (W x H x L) 471 x 153 x 511 mm 553 x 1019 x 867 mm
Umbilical length 4 m
Classification
Classification according to EN60825-1 CLASS 4 laser product

1) Due to continuous improvement, all specifications are subject to change without notice. For latest product information please visit EKSPLA. Parameters marked typical are not specifications. They are indications of typical performance and will vary with each unit we manufacture. Unless stated otherwise, all specifications are measured at 1064 nm.

2) Lower pulse repetition rates are available using pulse gating system (included in standard configuration).

3) See typical power and energy curves for other pulse repetition rates.

4) With power-lock on.

5) Defined as short term < 2 min beam angular stability.

 

 

Tab 3
Bild 1
 Typical view of Atlantic IR6HE, IR25, IR50, IR80 laser head
Beschreibung 1
Typical view of Atlantic IR6HE, IR25, IR50, IR80 laser head
Bild 2
 Typical view of Atlantic IR5 laser head
Beschreibung 2
Typical view of Atlantic IR5 laser head
Bild 3
 Typical output power and energy curves of Atlantic IR80
Beschreibung 3
Typical output power and energy curves of Atlantic IR80
Bild 4
 Typical output power and energy curves of Atlantic IR50
Beschreibung 4
Typical output power and energy curves of Atlantic IR50
Bild 5
 Typical output power and energy curves of Atlantic IR25
Beschreibung 5
Typical output power and energy curves of Atlantic IR25
Bild 6
 Typical output power and energy curves of Atlantic IR5
Beschreibung 6
Typical output power and energy curves of Atlantic IR5
Bild 7
 Atlantic IR6HE, IR50, IR50, IR80 laser head outline drawings
Beschreibung 7
Atlantic IR6HE, IR50, IR50, IR80 laser head outline drawings
Bild 8
 Atlantic IR5 laser head outline drawings
Beschreibung 8
Atlantic IR5 laser head outline drawings
Bild 9
 Atlantic IR6HE, IR25, IR50, IR80 power supply unit outline drawings
Beschreibung 9
Atlantic IR6HE, IR25, IR50, IR80 power supply unit outline drawings
Bild 10
 Atlantic IR5 power supply outline drawings
Beschreibung 10
Atlantic IR5 power supply outline drawings
Tab 4
Tab 5

High power, speed and precision processing with picosecond laser and polygon scanner

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In many cases, picosecond lasers have shown excellent results for material processing in diverse applications. The limiting factors remain cost and efficiency of the processes. Due to recent advancements, many high repetition lasers are suited for ablation. However, precise spatial control of a focused laser beam is required. The assessment of the Next Scan Technologies polygon scanner LSE 170 (line 170 mm; 1064/532 nm) and Ekspla Atlantic 60 picosecond laser (60 W, 13 ps, 1 MHz). The Polygon scanner is equipped with a f-theta objective with a focal length of 190 mm and provides telecentric imaging over a 170 mm long scan line. The laser pulsing was controlled by synchronizing it with polygon using SuperSync™ technology from Next Scan Technologies. The applicability of the laser-polygon pair in precise laser processing was tested, checking adjustment and correction options in precise beam spot deposition to the material.

CIGS thin-film solar cell scribing

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The picosecond laser Atlantic was used to scribe the thin-film layers in CIGS solar cells with the top contact made of ITO and ZnO. Irradiation with the 355 nm laser radiation has shown better results due to selective energy coupling.

Scribing of a-Si thin-film solar cells

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The picosecond laser Atlantic was used to scribe the thin-film layers in ZnO/a-Si/ZnO/glass solar cells.

 

Micromachining samples
Bild 1
 Holes cut by laser in tantalum (0.4 and 0.3mm diameters)
Beschreibung 1
Holes cut by laser in tantalum (0.4 and 0.3mm diameters)
Bild 2
 Holes cut by laser in tungsten (0.5 and 0.3mm diameters)
Beschreibung 2
Holes cut by laser in tungsten (0.5 and 0.3mm diameters)
Bild 3
 Polymer ablation
Beschreibung 3
Polymer ablation
Bild 4
 Silicon cutting
Beschreibung 4
Silicon cutting 
Bild 5
 The round and hexagonal parts cut out from the LCD filter glass with thickness of 0.3 mm using the Atlantic series laser radiation at 266 nm.
Beschreibung 5
The round and hexagonal parts cut out from the LCD filter glass with thickness of 0.3 mm using the Atlantic series laser radiation at 266 nm.
Bild 6
 Glass structuring
Beschreibung 6
Glass structuring 
Bild 7
 PMMA structuring
Beschreibung 7
PMMA structuring
Bild 8
 Stents cut from the Nitinol. Courtesy of CORTTRONIK GmbH & Co, KG
Beschreibung 8
Stents cut from the Nitinol. Courtesy of CORTTRONIK GmbH & Co, KG 
Bild 9
 Slots cut in the Invar mask for OLED & LCD with the Atlantic series laser: 266 nm, 100 kHz, 0.35 W. Thickness 34 µm, cutting speed 5 mm/s
Beschreibung 9
Slots cut in the Invar mask for OLED & LCD with the Atlantic series laser: 266 nm, 100 kHz, 0.35 W. Thickness 34 µm, cutting speed 5 mm/s
Bild 10
 
Beschreibung 10